Enerpac’s New 100-Ton Hydraulic Lock-Grip Puller: Power, Safety, and Simplicity in One Tool
Oct 14th 2024
When it comes to industrial maintenance, reliability and safety aren't optional—they’re essential. That’s why the launch of the new Enerpac 100-Ton Hydraulic Lock-Grip Puller (LGH100) is such a big deal for maintenance professionals, millwrights, and plant managers everywhere. Whether you're in mining, steel processing, power generation, or heavy equipment repair, this puller isn't just a new tool—it's a smarter, safer, and more efficient way to tackle some of the toughest jobs in the industry.
At Horizon Hydraulic, we’ve worked with countless tools over the years, and we know what it takes to make your job easier without compromising safety or performance. This new addition from Enerpac is one we’re excited to talk about because it hits all the right notes: power, control, safety, and simplicity.
Meet the LGH100: Heavy-Duty Extraction Redefined
Let’s start with the basics. The Enerpac LGH100 is a hydraulic lock-grip puller capable of delivering up to 100 tons of pulling force. That’s serious muscle, designed to remove the most stubborn gears, bearings, bushings, and other press-fit parts from shafts or housings. But this isn’t just about raw power—it’s about applying that power in a controlled, precise, and safe manner.
Enerpac designed this tool to address three major problems professionals encounter with traditional pullers:
- Safety risks due to slippage or misalignment.
- Complex setups that eat into valuable maintenance time.
- Manual strain that puts workers at risk for injury.
The LGH100 solves all three with smart engineering and intuitive design.
What Makes It Different? A Look at the Key Features
The LGH100 isn’t your average industrial puller. Here’s what sets it apart:
1. Lock-Grip Safety Design
The lock-grip mechanism is more than a clever name. It allows you to lock the jaws in place around the part before applying force, drastically reducing the risk of slipping or jaw misalignment. This isn’t just a safety feature—it’s a confidence booster. You know the tool is secure before you even start pumping.
2. Self-Centering Jaws
Alignment is everything when you’re dealing with high-force tools. The LGH100 comes with self-centering jaws that ensure the pulling force is applied evenly across the component. No more uneven pressure that could damage parts—or worse, injure someone on the team.
3. High Capacity, Compact Frame
Don’t let the 100-ton rating intimidate you. This puller is designed with a compact, one-piece frame that’s surprisingly easy to maneuver in tight workspaces. It’s powerful, but not bulky—perfect for field use or in-plant maintenance where space is at a premium.
4. Hydraulic Power, Precision Control
Enerpac pairs this puller with a compatible 10,000 psi hydraulic pump system, allowing for precise force application. You’re in full control, inch by inch, which is critical when you’re pulling off components that cost thousands of dollars or are part of mission-critical operations.
Who Is This Puller For?
This isn’t a hobby-shop tool. The LGH100 was built for industries that demand the best:
- Power Plants removing large couplings and bearings from turbines
- Steel Mills dealing with seized components in extreme environments
- Heavy Equipment Repair where shafts and hubs refuse to budge
- Mining Operations where downtime can cost thousands of dollars per hour
- Rail & Marine maintenance crews working with massive mechanical systems
If your team handles large, press-fit components regularly—and you want to do it safer and faster—this tool is for you.
A Real-World Example: Saving Time and Avoiding Damage
Let’s say you’re a maintenance supervisor at a steel plant. One of your mill stands is down due to a seized bearing on a drive shaft. Traditionally, your crew might spend hours fighting to remove it using a mix of heat, hammers, and two-person mechanical pullers. There’s risk to the part, risk to your team, and valuable time ticking away.
Now imagine using the LGH100 instead:
- Your crew positions the puller and locks the jaws in place.
- The jaws self-center for a perfect, even grip.
- Using the hydraulic pump, they apply pressure in controlled increments.
- The bearing comes free—safely and cleanly—in a fraction of the time.
That’s not just efficiency. That’s operational confidence.
A Safer Alternative to Manual Pullers
Manual pullers have their place, but when you're dealing with high-force jobs, they're often more liability than solution. Misaligned jaws, over-torqued parts, and the brute-force approach don’t just lead to damaged equipment—they can result in serious injury.
The LGH100 eliminates much of that risk:
- Locking jaws prevent slippage
- Hydraulic operation reduces physical strain
- Controlled force avoids overloading components
- One-person operation frees up labor for other tasks
It's not just a better way to work—it's a safer way to work.
Built to Last. Backed by Enerpac.
As with everything Enerpac makes, the LGH100 is built with industrial-grade materials, engineered to perform under the harshest conditions. It’s a long-term investment in your team’s productivity and your operation’s bottom line.
And of course, Enerpac offers the support, serviceability, and training resources that serious professionals count on. This isn’t some throwaway gadget—it’s a workhorse tool that you’ll reach for again and again over the years.
Add-On Accessories and System Integration
While the LGH100 is the heart of the setup, it works best when paired with compatible Enerpac accessories:
- Enerpac ZE or ZU-Series Electric Pumps – For efficient hydraulic power.
- Custom-length hydraulic hoses – For flexible positioning on the job site.
- Gauges and valves – To monitor and regulate pressure precisely.
- Extension rods or adapters – For custom pulling configurations.
When built out as a full system, you’ve got a turnkey solution that can handle nearly any pulling job your operation throws at it.
Final Thoughts: Is the LGH100 Worth It?
At Horizon Hydraulic, we don’t recommend tools lightly. But the Enerpac 100-Ton Hydraulic Lock-Grip Puller is one we’re proud to stand behind. It blends brute strength with smart design, safety with speed, and control with simplicity. If your team needs a serious upgrade to your pulling capability—especially when safety is non-negotiable—this tool should be at the top of your list.
It’s a better way to pull. A safer way to work. And a smarter investment in your operation.
Want more information
The Enerpac LGH100 Hydraulic Lock-Grip Puller is available now through BuyEnerpac.com. As an authorized distributor, they offer expert guidance, technical support, and fast shipping to get you the tool you need—when you need it. Request a quaote today!
Have questions or need help choosing the right hydraulic pump to go with it? Give us a call at Horizon Hydraulic, and we’ll walk you through your options. We know the tools. We know the work. And we’re here to help you get the job done right.